Working Principles of Magnetic Flow Meter

Magnetic flow meter, simply known as mag flow meter is a volumetric flow meter which is ideally used for wastewater applications and other applications that experience low pressure drop. The device doesn’t have any moving parts and cannot work with hydrocarbons and distilled water. Mag flow meters are also easy to maintain.

Working Principle of Magnetic Flow Meter Based on Faraday’s Law

The magnetic flow meter works on Faraday’s Law and can be simply understood by most. The Faraday’s Law states that the voltage induced across any conductor (that moves at a right angle through the magnetic field) is proportional to the velocity of the conductor. Thus-

E is proportional to V x B x D.

[E is the voltage generated in a conductor, V is the velocity of the conductor, B is the magnetic field strength and D is the length of the conductor].

It is very important that the wastewater that is to be measured using the magnetic flow meter must be electrically conductive. The Faraday’s Law indicates that the signal voltage (E) is dependent on the average liquid velocity (V), the length of the conductor (D) and the magnetic field strength (B). The magnetic field will thus be established in the cross-section of the tube, in the case of a wafer-style flow meter.  

Basically when the conductive liquid flows through the magnetic field, voltage is induced. To measure this generated voltage (which is proportional to the velocity of the flowing liquid), two stainless steel electrodes are used which are mounted opposite each other. The two electrodes which are placed inside the metering pipe are then connected to an advanced electronic input that has the ability to process the signal. The processed signal is fed into the microprocessor that calculates the volumetric flow of the waste water. The processed signal also controls the various outputs on the terminal board.

Important Points to Note

The magnetic flow meter works on a principle that is complex when not understood and easy when rightly used. The results will come out well only when everything within the magnetic flow meter is placed properly. For doing this it is important that everything is done scientifically and correctly. If the device is not rightly placed the results will be largely affected. Thus to first set up the device expert help should be taken. Remember that if the installation is wrong, its long-term effect will be harmful as the results will be flawed. It is always best to hire experienced experts who have installed many magnetic flow meters.

It is true that the flow meter can be self-installed after taking online lessons or reading up a few books that explain the Faraday’s principle in details. In the online space, there are several self-help and tutor-based lessons that give detailed explanation on how a magnetic flow meter works. If you want to learn the usage of the device yourself, these online tutorials are of great help.

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How Ultrasonic Flow Meters Measure The Flow Of Water?

Ultrasonic flow meters are devices that help calculate the flow of water by measuring the velocity of the liquid by using ultrasound. Ultrasonic flow meters are extremely useful as they particularly help in measuring the flow of waste water. They are ideal for measuring waste water flow as when distilled water is used on this kind of device, aerations have to be added. These flow meters work because of the acoustic properties found in the water and things like temperature, density viscosity and suspended particulates impact the result.

Different Ultrasonic Flow Meters

There are three kinds of ultrasonic flow meters that can be used to measure the flow of water. The first kind is known as transmission flow meter, which is also known as contrapropagating transit-time. The transmission flow meters are again of two types- in-line also known as intrusive or wetted meters and clamp-on (non-intrusive) meters. The second type of meter is known as the reflection or Doppler flow meter as it uses Doppler Effect to measure the flow of water. The third kind is called the open-channel flow meter.

How Flow of Water is Measured Using Ultrasonic Flow Meters

To measure the flow of waste water using ultrasonic flow meters the basic principle of the Doppler Effect has to be understood. The Doppler Effect comes into play when the metering technique measures the changing frequencies of water flow that occurs due to discontinuities in the water. It uses a technique which is similar to measuring sound waves. The operation thus uses the frequency shift that reflects the suspended gas bubbles or particles that interrupts the motion of water.

To measure the flow of water, ultrasonic sound is transmitted into a pipe. When the ultrasonic sound passes through the discontinuities in the water, a difference in frequency is observed which is measured. This different frequency is directly proportional to the rate of flow of liquid. However, to ensure that the ultrasonic flow meter works effectively, the liquid should contain at least 100 parts per million (PPM) of 100 micron. This essentially means that the large suspended particles or bubbles should be found in water that is to be measured.

Points to Remember before Choosing an Ultrasonic Flow Meter

Since ultrasonic flow meters come in various forms and thus it is very important that a few things are remembered before choosing a flow meter.

  • The liquid that is to be measured should have 100 ppm of 100 microns?
  • A handheld monitor is necessary for repeatedly measuring the output. A continuous process monitor can also be used.
  • Know the minimum and maximum flow rate of the pipe.
  • Note the minimum and maximum process temperature and process pressure.
  • The size of the pipe that is being used. It is very important that an appropriate size is used.
  • Decide whether you would be using a digital output or an analog device.
  • Before the ultrasonic flow meter is used to measure it should be noted whether the pipe will always be full or not.
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The Advantages of Magnetic BTU Meters

Magnetic BTU meters provide numerous benefits due to their versatility across a broad range of applications. Magnetic BTU meters are vital where accuracy is paramount and can be used successfully to measure hot or cold water energy in a variety of heating/cooling systems. Typically, these systems consist of three parts: an electromagnetic flow sensor, a pair of temperature sensors and a main unit. The main unit is a powerful console which combines high accuracy measurement, temperature measurement and BTU calculation.

Magnetic flow sensors operate on the proven principles of the Faraday Law, and measure flow volume of the medium within a closed pipeline. Usually powered by a microprocessor and integrated circuitry, electromagnetic flow sensors provide reliable performance, accuracy, and trouble free performance over many years. The digital signal processing enables a wide measuring range while easy to read LCD screens makes readings fast and accurate.

Today's electromagnetic BTU meters offer the highest degree of billing-grade performance (up to 0.5% accuracy for flow, 0.15°F (0.08°C) for differential temperature), and are the ideal choice for a broad range of applications including HVAC, heating/cooling energy production, energy transfer, building management, university facility management, district heating and cooling, geothermal or solar hot water system monitoring.

Because accuracy is critical, the temperature sensors of these systems are typically are factory paired and calibrated to achieve better than 0.1°F (0.5°C) accuracy for temperature difference measurement. BTU calculations are in accordance with EN1434 heat meter standard and formulas have been carefully implemented in the microprocessor to virtually eliminate errors.

Today's magnetic BTYU meters also offer various output options including 4-20mA, dry contact, RS485/ Modbus, BACnet, LonWorks, wireless and more, and can also be easily integrated with BMS building automation systems and PLC units.

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The Benefits of Advanced Metering Infrastructure (AMI)

Like many industries, the water and energy utility sector have been forced to adopt change to remain competitive, profitable, and more than ever, environmentally responsible. These business drivers have seen the development of new enabling technologies, giving birth to smarter, more efficient water management systems such as Advanced Metering Infrastructure (AMI) and Automatic Meter Reading (AMR). These state-of-the-art systems combine advanced technology, automation, wireless transfer, and analytics to enable a new level of accuracy and efficiency in water measurement and utility metering.

The days of manual metering and billing are slowly coming to a close. For over 15 years, public utility companies and their operator networks have responded to new trends in water efficiency and conservation by leveraging the power of remote reading, real-time data, and powerful data analytics to deliver more accurate, predictive services to both commercial and residential customers. At the heart of these efforts lies the advanced metering infrastructure (AMI) which relies on automated, two-way communications between the water and energy consumer, and the utility providers. AMI provides a host of business benefits:

  • Resource conservation - because of AMI's use of real-time data and analytics, water suppliers can better recognize usage trends and waste, and are better able to gauge allocation and delivery of resources

  • Customer satisfaction - AMI provides dramatic improvements to energy and water allocation and availability, resulting in more accurate, timely billing

  • Operational efficiency - By enabling automation and 24x7 operations, AMI has reduced time and complexity and eliminated virtually tens of thousands of man hours involved in traditional energy management

  • Lower costs - Less complexity, combined with less time and fewer resources, has resulted in lower operating costs for suppliers, and smaller bills for consumer end-users.

The future of AMI is looking brighter than ever. It continues to provide an integrated platform for remote, continuous, two-way communications between utilities, meters, and consumers, and will continue to improve as we realize further advances in the software, hardware, and transmission sciences that power it.

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Conserving Costs and Energy through Utility Submetering

With energy waste and costs on the rise, building owners and facilities managers have adopted submetering practices to gain granular control over utility costs. Traditionally, commercial buildings were viewed by utilities as a single "customer", relying on building managers to track energy output and consumption of each individual tenant. This approach is not only labor-intensive and inefficient, but ultimately, unfair to individual tenants.

From a cost perspective, the practice of submetering allows property managers greater accuracy and flexibility, enabling landlords and property managers to meter the usage of each individual tenant - and bill them exactly for the services used. This approach ensures equitable billing, encourages conservation, yields happier, more satisfied clients, and generally lowers costs for everybody involved.

From a conservation standpoint, studies have shown that submetering is one of the most effective ways to reduce energy consumption in multifamily and multitenant buildings. When properly implemented and adopted, submetering can often produce a 20 to 40% decrease in energy consumption on an annual basis. To support these efforts - the energy metering industry has responded with a broad range of submetering products for water, gas, oil, and electric energy measurement, across a broad range of property configurations.

A typical submetering system consists of a single meter to measure usage for the specific utility (oil, gas, water, electricity) for each unit, combined with a wireless telemetry system to send real time data to a centralized computer system for remote reading. A third party billing company is normally used to read the meter data and interpret and format a bill that can be sent to individual tenants. These submetering techniques can be used on new construction or to retrofit older buildings with aging infrastructure.

Typical applications for submetering include residential apartment buildings, condominiums, universities, shopping malls, commercial buildings and other large public facilities. Submetering benefits are clear:

  • More fair and equitable billing means greater tenant satisfaction

  • More accurate, efficient billings means higher profits and lower operating costs for building owners

  • Greater energy conservation, means overall energy costs for all

With global pressure for energy conservation continuing to rise, submetering will play an increasingly critical role. Not only will submetering enable utility companies to accurately monitor energy use and reduce waste, but allow residents and businesses greater visibility into resource consumption, helping reduce energy costs on a global scale.

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Trends in Domestic Water Metering

There are a variety of economic and environmental factors that are influencing changes in the water management industry. Water scarcity, rising costs, technology, and conservation mandates are all forcing the adoption of better, more effective water management trends and techniques. These new trends are helping flow management professionals and facilities engineers to remain relevant, and competitive in an uncertain global economy.

Some of the more critical factors influencing the water management industry include:

  • Aging infrastructure, which is prone to leaks, blockage, and breakage, needs updating to facilitate accurate detection and measurement. Modern flow measurement equipment in conjunction with infrastructure upgrades can help reduce maintenance and overall cost of ownership.

  • Trends in Green Architecture are enabling a shift to more efficient, environmentally friendly flow measurement systems. The expansion of both residential and commercial buildings has made a dramatic impact on the environment. By adopting a practice of greener, sustainable architecture and design - the negative impact of building and operating commercial facilities such as hospitals, factories, universities, and government buildings can be greatly reduced.

  • Automation technology has helped lower costs and improve efficiencies by eliminating many traditional manual processes involved in flow measurement. The introduction of wireless technology has enabled comprehensive remote measurement and reporting that wasn't possible with traditional mechanical equipment. New sciences for advanced meter reading (AMR) and metering infrastructure (AMI) have helped eliminate manual functions while improving accuracy, and automated the detection of outages, tampering, and equipment malfunctions – while boosting accuracy of reporting and billing.

  • Product improvements through the use of ultrasonic technology. New ultrasonic meters have been specifically engineered for water metering applications where traditional, water meters have failed. They employ cutting-edge digital signal processing (DSP) and have virtually eliminated the need for moving parts dramatically reducing maintenance, and wear and tear on the equipment. This critical factor helps maintain system accuracy over extremely long periods of time.

How Ultrasonic Flowmeters Work

Ultrasonic water meters represent a new trend in modern water metering in both commercial and residential installations. A typical ultrasonic water meter consists of a sensor and an electronic console. The sensor has two ultrasonic transducers (A and B) built into its body. Each transducer functions as both ultrasonic transmitter and receiver. The electronic console operates the two transducers by alternately transmitting and receiving a burst of sound energy and measuring the transit time that it takes for sound to travel between the two transducers. The difference in the transit time measured is directly and exactly related to the velocity of the water in the pipe. The flow rate is calculated from the measured velocity and the pipe's inner diameter.

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Trends in Smart Water Metering

Global warming, pollution, population growth, and other environmental influences have forced us to look at water usage with a critical eye. With heating and cooling of facilities accounting for close to 40% of worldwide energy use - and agricultural water use on the rise, finding ways to reduce the impact on our water shed has fueled trends in smarter, more efficient water management and metering technologies.

Key drivers for smarter water solutions include:

  • Changing weather patterns and global warming have brought about longer, more frequent droughts causing water scarcity problems throughout the world

  • Aging infrastructure of our irrigation, construction, and utilities and associated technologies demand more cost and maintenance

  • Basic drinking water infrastructure and pipes are aging and/or deteriorating

  • Stricter water standards and environmental impact regulations, particularly for the waste water treatment industry

Industry analyst such as IDC suggest that in the coming years smart water investments will exceed $3 billion across the globe, due to the unarguable relationship between energy and water. Known all too well by facilities managers and maintenance professionals, this relationship is explained by the energy-water nexus which states"It takes a large amount of energy to extract, treat, store, and transport water, and at the same time, a large amount of water is used in the production of energy, particularly as cooling water for power plants."

So what can be done to meet these requirements and satisfy these emerging requirements for smarter, more efficient water treatment and water management solutions?

Solutions

Successfully meeting market demand for smart water management solutions are being approached in several ways. Trends toward AMI (advanced metering infrastructure) and AMR (automatic meter reading) – rely less on manual processes and reporting and more on the use of integrated technologies for fuller more accurate measurement and reporting. Industry vendors are also responding to these market needs by providing smart water metering technologies, which enable more accurate billing and costing, more efficient water management and conservation, and reduction in carbon footprints. Another method is achieved by combining smarter technologies and products with improved internal business processes, enabling smarter, more efficient water management practices. In addition, newer technologies for detailed and real-time data reading, as well as the use of predictive analytics to improve and promote better water conservation are on the rise.

What role can energy measurement vendors play in this trend? Many flow measurement companies are meeting this demand with the development of more accurate, economical water measurement solutions utilizing cutting-edge ultrasonic technology combined with advanced signal processing technologies for more accurate, energy efficient results.

This post is shared by spiremt.com, which is a leading supplier of ultrasonic flow meters, ultrasonic heat meters,water flow meters and more.

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